Service

3D Laser Scanning

Millimetre-accurate point clouds that turn a shaft, tunnel, stockpile or plant into a measurable digital twin — captured fast, and often without putting a person in harm's way.

What it is

3D Laser Scanning — engineered for accuracy.

A 3D laser scanner sweeps millions of measured points across a surface to build a dense, accurate point cloud — a true-to-life digital record of whatever it captures. For mining and engineering, that record becomes the basis for measurement, comparison and design, without repeated and hazardous manual access.

The applications run deep. Underground, scanning measures convergence — the slow closure of walls, roof and floor under stress — so deformation can be tracked over time and managed before it threatens safety or production. It quantifies overbreak and underbreak against the design profile to control excavation and blast performance, and it documents inaccessible or unsafe areas: a mobile scanner can be lowered into a vertical shaft to capture the walls without sending a person down.

On surface, the same technology measures stockpile and excavation volumes to within a few centimetres, captures open-pit benches and topography, and records plant, headframes and steel structures as as-built models. Survey House combines scanning with conventional survey to compare actual as-built geometry against the planned engineering drawings — the quality check that confirms what was built matches what was designed.

Deliverables range from raw registered point clouds to engineering models, cross-sections, plan-versus-actual comparisons, volumetric reports and full digital twins for asset management.

Where it's used

Typical applications

  • Shaft & ore-pass wall inspection
  • Tunnel convergence & deformation monitoring
  • Overbreak / underbreak vs design
  • Stockpile & excavation volumetrics
  • As-built models of plant & steel structures
  • Digital-twin creation & facilities management
What you receive

Typical deliverables

  • Registered point clouds
  • Engineering & wire-mesh models
  • Cross-sections & long-sections
  • Plan-vs-actual comparison reports
  • Volumetric reports & digital twins
How it's done

Method, verification and limitations

Scan positions are planned for coverage and registered together, tied to project control where coordinated output is required. Registration quality is checked and reported rather than assumed.

Scanning records line of sight only. Occluded geometry is simply absent from the cloud, which is why scan planning matters more than scan speed. Reflective, wet and very dark surfaces return poor data.

Dense point clouds are large and require capable hardware downstream. A deliverable the client cannot open is not a deliverable, so output format and density are agreed against the receiving software.

Before you enquire

Information needed for a quotation

  • What is to be scanned, and its extent
  • Purpose and the downstream software it must work in
  • Required accuracy and point density
  • Whether output must be coordinated to project control
  • Access, safety and operational constraints
  • Whether modelling is required beyond the point cloud
Questions

3D Laser Scanning — frequently asked questions

How accurate is 3D laser scanning?

Terrestrial laser scanning achieves millimetre-level accuracy for precision work such as shaft-guide and structural alignment, while mobile (SLAM) scanning typically achieves 1–3 cm — ideal for convergence checks, general arrangement and volumetrics.

Can you scan a vertical shaft or other unsafe area?

Yes. A mobile scanning unit can be lowered into a shaft or ore pass to capture the walls, removing the need for a person to enter a hazardous space while still producing objective, repeatable data.

What is overbreak and underbreak, and why scan for it?

Overbreak is excavation beyond the design line; underbreak is short of it. Scanning compares the as-built surface to the design profile so both can be quantified — supporting blast control, support design and accurate measurement.

What do I receive from a scan?

Typically a registered point cloud plus the derived products you need — engineering models, cross-sections, plan-vs-actual comparisons, volume reports or a digital twin.

What is the difference between a point cloud and a 3D model?

A point cloud is measured data — millions of coordinated points. A model is an interpreted representation built from that data. Scanning produces the first; producing the second is additional work and should be scoped separately.

What are the limitations of laser scanning?

It records line of sight only, so occluded geometry is absent from the data entirely. Reflective, wet and very dark surfaces return poor or no data. Scan planning determines coverage, and no amount of post-processing recovers what was never captured.

Proof

Recent applications

Burnstone

7-year project — site infrastructure, vertical & decline shaft, start to handover.

Thubelisha Shaft

Surface infrastructure, decline & 2× vertical shaft surveys.

Zondereinde

Vertical shaft equipping & 3D scan of 730 m reamed shaft.

Northam Zondereinde — Redpath Mining

3D scan of a 730 m reamed shaft, alongside vertical shaft equipping survey.

Grootegeluk Mine

Conveyor chutes and ball mills scanned for design drafting and fabrication modification.

Samancor Dikwena Plant, Brits

Plant scanning for design purposes.

Tharisa Mine

Scanning for conceptual flotation plant area design.

Worley Parsons — Black Rock Gloria Shaft

3D scanning.

Cementation Africa — Mindola, Zambia

Control re-establishment and shaft scanning for project restart.

QKR Navachab, Namibia

Scanning of trial mine vertical stoping.

Storm Mountain Diamond, Lesotho

Month-end 3D scanning.

Sasol Bosjesspruit

Pre- and post-shotcrete comparison scanning of a vertical shaft.

Planning your appointment

Project scope and practical considerations

Existing plant, structures and retrofit projects

Scanning can support the measurement of existing geometry before alterations, installation or design coordination. Identify the structures, equipment interfaces and clearances that matter to the design team. A general request to scan a facility may produce a large dataset without answering the actual design question.

Discuss access restrictions, operating equipment and obscured surfaces before capture. Hidden or inaccessible geometry must be identified as a limitation rather than presented as measured information.

Point clouds, drawings and model scope

A point cloud is not automatically a finished CAD drawing or building information model. Agree the required outputs, file formats, coordinate reference and the features to be extracted. If modelling is required, specify its purpose and the level of interpretation involved.

Decide how the recipient will open, store and use the files. A smaller drawing package or a clearly organised point cloud can be more useful than an unstructured transfer of all captured data.

Verification and design comparisons

Registration connects separate scans; it does not by itself demonstrate every aspect of project accuracy. Agree the checks appropriate to the intended use and record areas with limited coverage. Comparisons with design also require the correct design revision and compatible coordinates.

Get started

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